You have done everything by the book: carefully weighed and well mixed. Yet when demolding, you discover that the silicone rubber on the surface of your product is still liquid or tacky. This phenomenon is called cure inhibition. It is a chemical reaction that is blocked by external elements. In this blog we explain how to defeat this 'invisible enemy' and still make your project a success.
Cure inhibition mainly occurs with addition silicones (also called platinum silicones). These high-quality rubbers are extremely sensitive to certain elements, such as sulfur and phosphorus. As soon as the liquid silicone comes into contact with these substances, the curing process stops immediately at the contact surface. These disruptive elements are often present in:
The most sustainable solution is to eliminate the source. Use only sulfur-free clay, such as Nakiplast modeling clay, or sealant of which you are certain it will not react with addition silicones. Always check the technical data sheet of your auxiliary materials.
Do you still want to work with a model that contains sulfur or has a porous surface? Then apply a barrier layer. By carefully spraying the object with a quality spray varnish (for example an acrylic lacquer), you seal the disruptive elements. The silicone will then no longer come into direct contact with the sulfur or phosphorus, allowing the curing to proceed unhindered.
If the problem of cure inhibition persists, switching to condensation silicones (tin silicones) is the most reliable solution. This type is considerably less sensitive to external substances and almost always cures, regardless of the surface. In addition, this type of silicone is often more affordable and less error-prone to use. However, be aware of the downside: condensation silicones have slightly higher shrinkage than addition silicones, are not suitable for food contact and have a shorter lifespan. It is therefore a good alternative, provided that extreme precision and food safety are not your highest priority.
Prevent wasting a large amount of material by making a small test batch in advance. Mixing just one drop is very difficult and often inaccurate; therefore mix a small, measurable quantity (for example 10 grams of each component with a 1:1 silicone). Apply a small part of this mixture to an inconspicuous area of your master model. Does the silicone cure properly after the prescribed time without remaining tacky? Then you can confidently pour the full mold.
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No, if the chemical reaction has stopped due to inhibition, extra heat will usually not restore it. The only option is to clean and start again with a barrier layer.
Yes, even touching your model with latex gloves can leave enough sulfur residue to ruin the curing in those spots. Always use nitrile gloves.
Use a solvent such as isopropanol (IPA) to completely remove the uncured silicone residue before making a new attempt.
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