Why does my epoxy suddenly smell different? The updated, safer epoxy formula

You might have already noticed it during your projects, hobbies, or at work: while RESION epoxy was previously virtually odorless, it now has a more noticeable smell. This is no coincidence, but certainly no cause for concern. In this article, we explain exactly why this odor has changed!

The main takeaway: the epoxy has not become more dangerous—it has actually become much safer for your health!


The misconception: "If I can't smell it, it's not dangerous"

In the world of chemical products like resins and hardeners, there is a persistent misconception: if a product doesn't smell like anything, the health risks must be minimal. In practice, the opposite is frequently true.

Our old epoxy formulation used a so-called 'reactive diluent' (C12-C14 alkyl glycidyl ether). This substance features a long molecular chain. The advantage was that it hardly evaporated, meaning you could barely smell a thing. The major drawback only emerged from recent European (REACH) research: the substance has been officially classified as harmful to fertility (Repr. 1B / H360F). Because you couldn't smell it, harmful effects on organs and reproduction occurred unnoticed, primarily through skin absorption. Products containing C12-C14 alkyl glycidyl ether must therefore bear the GHS-08 hazard pictogram on the label (this symbol warns of serious long-term health risks).

To provide optimal protection for your health and comply with strict European legislation, we have completely removed this old raw material from our product range.

Pay close attention to where you buy your epoxy! Not every supplier complies with the new regulations. Especially epoxy resins produced outside Europe, such as epoxy found on AliExpress, Temu, or Amazon, may not meet European safety standards and could pose serious risks to your health. Later in this article, you will learn how to easily check this yourself using the Safety Data Sheet.

The new formula: why can you smell it now?

As a safe alternative, we now use a new raw material (2-Ethylhexyl glycidyl ether). This substance possesses no fertility-impairing properties (no H360F classification) and does not compromise your long-term health.

Why do you notice the smell of this new variant more? It comes down to the molecular structure. This molecule has a shorter chain and is therefore slightly more volatile. The characteristic scent you detect now is essentially a natural 'warning odor' from the liquid. The product has absolutely not become more dangerous; the smell is simply a physical property of an ingredient that IS safe.

These modifications apply to the following RESION epoxy resins:

Other RESION epoxy resins do not contain reactive diluents and remain unaffected by these changes.

Differences between the old and new epoxy formulations

Property Old epoxy formula (C12-C14) New epoxy formula (2-Ethylhexyl)
Odor perception Virtually odorless (masked the hazard) Noticeable, characteristic chemical scent
Skin irritation & allergy Yes (H315 / H317) Yes (H315 / H317)
Long-term effect H360F (may damage fertility) Safe for fertility
Consumer sales Banned under REACH Annex XVII Permitted
Employer registry obligation 40-year mandatory record-keeping Not applicable

What does this mean for the quality of the epoxy?

Good news: switching to the new raw material has no impact on working properties or the final result. We have thoroughly tested the new formula in our laboratory and can confirm that the epoxy bonds just as well, cures in the same way, and maintains the same clarity and UV resistance you are accustomed to. The durable finish also remains unchanged. The only noticeable change is the odor during processing, which, as explained, is actually proof that the product has become safer.


What does this mean for you as an applicator?

Strict legal requirements and workplace health and safety rules only apply when working with epoxy resins that still contain the harmful, odorless reactive diluent (C12-C14 alkyl glycidyl ether / CAS 68609-97-2).

Because Polyestershoppen has completely phased out this hazardous substance from its RESION epoxy systems, you can continue working with our new systems with peace of mind and no complex administrative consequences:

1. For companies and employers

Do you use our epoxy professionally? You won't need to worry about administrative burdens when using RESION epoxy:

  • Substitution duty automatically fulfilled. Occupational health regulations require employers to replace hazardous substances whenever a safer alternative is available (the source approach). By using our updated formula, you automatically apply this principle and comply with the law immediately.

  • No 40-year registry requirement. When using the old substance (CAS 68609-97-2), updated regulations would require employers to track every employee who worked with it, for how long, and their exposure levels—retaining these records for 40 years. With our new formula, this heavy administrative burden disappears entirely.

2. For consumers and hobbyists

Under European REACH regulations, consumers are no longer permitted to purchase or process products carrying the old H360F classification. With our new formula, you can confidently proceed with your epoxy projects, river tables, art pieces, floorings, etc., knowing the product fully complies with modern safety standards.


Be cautious with other epoxy suppliers

The market is currently shifting rapidly. As regulations tighten, many suppliers are updating their products. However, we observe that some competitors are slow to update labels and Safety Data Sheets (SDS/MSDS), occasionally omitting the mandatory health hazard pictogram (GHS08) or H360F warning statement to make their product look safer than it actually is.

Keep this in mind when comparing products: with epoxy, an absence of smell unfortunately often signals that you are working with outdated, high-risk raw materials.

How to spot the harmful formula on a Safety Data Sheet (SDS)?

You can easily check for yourself whether a competitor's product still contains the old, fertility-damaging substance. Check the label for "contains..." or review Section 3 (Composition) of the Safety Data Sheet for the following details:

  • CAS Number: 68609-97-2
  • Chemical Name: C12-C14 alkyl glycidyl ether (also listed as oxirane, mono[(C12-14-alkyloxy)methyl] derivs.)

If you find this CAS number or name listed at a concentration higher than 0.3%, you are handling a reprotoxic product, and employers immediately become subject to the 40-year record-keeping requirement mentioned above. As a consumer, processing this product is strictly prohibited.


Tips for working with the updated epoxy

Processing instructions generally remain unchanged. Since the new raw material is slightly more volatile, proper ventilation is even more essential than before. Keep these guidelines in mind:

  1. Ventilate the workspace: always ensure a steady supply of fresh air, ideally by opening a window.
  2. Use respiratory protection in confined areas: if working in a poorly ventilated room, wear a half-mask respirator fitted with A2 vapor filters.
  3. Protect your skin: just as with the old formula, epoxy can irritate the skin (H315 / H317). Always wear standard liquid-tight nitrile gloves during handling.

Summary

Here are the key points to remember:

  1. The new RESION formula smells different, but is less hazardous than the old one.
  2. The old ingredient (C12-C14 alkyl glycidyl ether, CAS 68609-97-2) was odorless but toxic to fertility (H360F).
  3. The new ingredient (2-Ethylhexyl glycidyl ether) carries no fertility-impairing properties.
  4. Consumers are legally no longer allowed to purchase or use the old formula.
  5. Employers still using the old formula must maintain a 40-year exposure registry.
  6. Color, UV stability, and overall epoxy quality remain completely unchanged.
  7. Always ensure proper ventilation and wear nitrile gloves when working with epoxy.

Questions about our new epoxy formula?

At Polyestershoppen, your safety is our top priority. Through this formula update, we guarantee you can continue working with high-grade epoxy without unnecessary health risks or administrative burdens. If you have any questions about the new formula, please feel free to contact our specialists. We are happy to assist you.

Product advisor
  • Expert advice
  • Superfast delivery with PostNL
  • Pay after delivery

Products used in this article

Product 1 of the 3

Do you have a question about this article?

Do you have a specific question? Call one of our specialists for free advice +3185 0220090